TechServe offers professional Load Bank Testing Services to validate generator performance by safely applying controlled electrical loads (resistive, reactive, or combined) to mimic real-world operation. This is a critical part of preventative maintenance—ensuring generator sets (gensets) perform under demand, reducing downtime risks and costly failures.
Why It Matters
- Prevent Wet Stacking & Carbon Buildup: Running generators under no or light load leads to unburned fuel accumulation—load testing prevents long-term engine damage.
- Verify Full Load Capability: Confirm your generator can deliver up to its rated kW output and sustain power smoothly under stress.
- Early Fault Detection: Load testing reveals hidden faults in fuel, cooling, or electrical systems before they cause a real outage.
Testing Types & Options
- Resistive Load Bank: Applies purely resistive load—ideal for most general-purpose gensets.
- Reactive Load Bank: Simulates inductive or capacitive electrical loads often found in motor-driven or transformer-heavy environments.
- Combined Load Bank: Offers both resistive + reactive capabilities for full-spectrum testing at actual power factor.
- Portable vs. Permanent Units: Choose between mobile units for on-site testing or fixed systems built into infrastructure for routine diagnostics.
Typical Testing Procedure
- Pre-test checks (oil, coolant, safety systems)
- Load ramp-up in 25% increments
- Monitor metrics (voltage, frequency, temperature, fuel consumption) over 1–4 hours
- Create diagnostic report with recommendations
Why Choose TechServe?
- Local Expertise, Fast Response: On-site testing across Pakistan with bilingual support (English/Urdu).
- Scalable Solutions: From small generators to multi-megawatt setups, with resistive, reactive, or combined testing options.
- Actionable Reporting: We provide detailed performance reports with maintenance recommendations for preventive planning and compliance.
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